An article on 'dry goods' lets you know the precision parts processing technology of hard alloy

by:NJPE     2020-02-09
Hard alloy is an alloy material made of hard compound of refractory metal and bonding metal by powder metallurgy process. One or more of the carbides composed of bonded metal drills is often called hard alloy. Precision parts processing plants are inseparable from hard alloy. Cutting is one of the common blanking methods for hard alloy bars, plates and wires. Diamond ultra-thin cutting pieces are commonly used for cutting grooves or cutting under 1mm. Diamond ultra-thin cutting piece- NJPE precision diamond resin-based cutting piece, in which the outer circular belt is the resin-bonded abrasive working layer, and the central part is made of high-strength and rigid metal, which is mostly used for cutting and cutting of medium and large cutting depth. In the process of turning hard alloy parts, the hardness of the tool itself must be higher than that of the workpiece to be processed. Therefore, at present, the tool materials for turning hard alloy parts are mainly made of high hardness and high heat-resistant nonmetallic adhesives CBN and PCD (Diamond)Mainly. (1) For hard alloy parts with hardness less than HRA90, BNK30 material CBN tool is selected for large margin turning, and the tool will not be cracked or burned. For hard alloy parts with hardness greater than HRA90, CDW025 PCD cutter or resin bonded diamond grinding wheel is generally selected for grinding. (2) For slots above R3 for precision parts processing of hard alloy, for those with large machining allowance, BNK30 material CBN tool is generally used for rough processing first, and then grinding with grinding wheel. For those with small machining allowance, grinding can be directly carried out with grinding wheels or profiling processing can be carried out with PCD tools. (3) When cutting ribs in Crescent grooves of hard alloy Rolls, CDW025 Diamond carving milling cutter (Also known as fly cutter, rotary milling cutter). For the milling process of hard alloy parts, CVD diamond coated milling cutter and diamond insert milling cutter can be provided to process precision parts according to customer requirements, which can replace electrolytic corrosion and electric spark process, improve production efficiency and product quality, such as CVD diamond coated milling cutter for micro-milling of hard alloy, the surface roughness can reach 0. 073 μ m. CVD diamond coated tools- NJPE precision diamond insert milling cutter is mostly Ball Cutter, PCD or BL-PCD (Binder-free nanocrystalline diamond)Brazed to a hard alloy cutter bar, where BL- PCD cutting edge is higher than traditional PCD tools, such as BL- PCD ball end milling cutter milling hard alloy mold can achieve surface roughness less than 10nm.
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