Automobile mold manufacturing lamp diamond pattern mold processing technology research report 1 project innovation point Gree Electric Appliance first processing automobile mold manufacturing lamp diamond pattern mold realize minimum R0.
15mm cutter machining, machining surface roughness Ra0.
Within 2μm, reach the advanced level of automobile mold manufacturing lamp diamond pattern Mold Industry. M140137-completed in 2014-Fender (Side reflection), M140480-
Two sets of automobile molds, such as over-disc, manufacture the diamond pattern mold for the lamp and ship it. The output value of the mold is RMB 60.
The 740 thousand yuan project is of strategic significance and aims to open up the market for optical lamp molds. It is estimated that the company will undertake about 10 sets of diamond pattern molds for automobile molds in 2015, increasing the company's output value by more than 3 million yuan, the output value of invisible mold orders that bring the same customers exceeds RMB 10 million. Can Diamond patterns be applied to Gree's home appliance molds?
◆ Improve the company's market core competitiveness and output value: the company decided to set up a car mold manufacturing car lamp Diamond grain processing technology preparation team, responsible for car lamp Diamond grain process design, processing technology introduction and research and development, etc, so as to open the market of automobile mould manufacturing lamp mould;
◆ Automobile mold manufacturing lamp diamond pattern mold requires high precision and smoothness, especially the movable mold insert cannot be polished after CNC machining, and requires machining to R angle less than 0. 2mm, the surface roughness is less than Ra0.
2μm, few domestic manufacturers can process such molds, and the profits of mold orders are high;
Project difficulties and solutions ◆ CNC minimum R0. 15mm cutter processing; ◆Processing surface roughness Ra0.
2μm, CNC machining completed, not polished;
◆Cnc final finishing process time is more than 12 hours, which requires high processing stability;
Through the machining test of the Test die: implement all machining strategies from CNC roughening to finishing;
Implement machining parameters of all tools for CNC machining;
Implement the machine tool end processing mode, cooling mode, operation method, etc;
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