EDM in-machine detection method depth optimization improvement report 1 improvement background: 1.
The manufacturing and assembly requirements of precision molds are only unqualified, and the corresponding requirements for the machining accuracy of parts should be improved. The on-machine inspection of parts is a necessary means to ensure the machining accuracy of parts, thereby realizing precision mold manufacturing.
2. At present, it takes a long time to make on-site EDM on-machine detection data, and the detection data can only detect the height of the plane z axis of the workpiece and the length and width of the square insert slot, for some parting surfaces and inclined surfaces of glue positions, the detection data cannot be produced on the curved surfaces, resulting in the electrode processing of this type not being in place and not knowing how much allowance it still needs to leave the machine, which is not qualified through CMM detection, as a result, the workpiece is returned to EDM for rework and repeated on the machine, which cannot meet the requirements of precision mold manufacturing. The project plans to use the detection module and fast modeling function of UG software and import the detection ball dedicated to EDM, on various surfaces of the workpiece model (Including Bevel and curved surface)
Establish data points, automatically produce detection data, reflect the precision of precision mold manufacturing EDM on-machine detection data production time is reduced by more than half than before, and can detect various inclined surfaces and curved surfaces of workpieces, it can greatly reduce the rework of workpieces, resulting in repeated machining, wasting machining hours, improving the machining efficiency and the efficiency of workpiece machining, and reflecting the improvement of the machining accuracy of precision mold manufacturing: using the detection module and fast modeling function of UG software, and importing EDM-specific ￠ 5 detection balls, on various surfaces of workpiece models (Including Bevel and curved surface)
Establish data points, automatically generate detection data, and realize precision mold manufacturing.
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