Innovation of rib processing technology innovation report of household appliance mold manufacturing: CNC processing of rib with bone position width below 1mm of wind deflector made by household appliance mold improves efficiency by 30% compared with EDM, improve the polishing efficiency of ribs by 50% (EDM fire pattern doubles polishing difficulty).
Strategy application innovation, using rough machining strategy to process special-shaped ribs.
The parameters of the knife are optimized, thus improving the processing precision of the household appliance mold manufacturing, ensuring the smooth demoulding of the wind deflector in the production process of the household appliance mold manufacturing, reducing the processing capacity of EDM, and all CNC bone positions are processed in place.
Processing cost: the new process reduces rough/semi-finished processing and improves the efficiency by more than 30%.
Reduce the polishing difficulty and improve the polishing efficiency of the rib by 50%.
NJPE self-made tool, tool cost decreased by 70%.
Under the new process, the overall parameter of the knife is improved by at least 80%.
According to the current company's home appliance mold manufacturing plastic mold thousands of sets, small ball knife utilization rate of 20 hours/set, new parameters to improve efficiency 80%, CNC working hours unit price 100 yuan/hour calculation, the annual processing cost can be saved 1. 26 million yuan.
The existing production of strip molds are improved processing technology. Promote the application of forming knife.
NJPE is leading the industry in hard and soft power such as mold processing equipment and testing equipment, CAE/CAD/CAM technology, and full-automatic information management.
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