Flexible switching of mould insert processing technology innovation report Gree Electric Appliance has entered a period of diversified development, and mould industry will play an increasingly important role as an important part of it;
The delivery time of mold orders is further shortened, and customers have strict requirements on nodes. The clamping of small insert pieces in CNC, EDM, WEDM and other processes is mostly corrected after vice clamping, and the grain yield rate of machine tools is low, affect the delivery date of the mold;
Considering the cost, the on-site control staff can increase the efficiency, which puts forward higher requirements for the fast switching of parts processing;
Due to the uneven skill level of field operators and poor consistency of clamping precision, the processing precision of small parts is affected;
Through process optimization, the fixture is used to realize the rapid clamping and flexible switching of all small inserts in CNC, EDM and WEDM processes to improve the efficiency;
Using fixtures to realize semi-automatic clamping processing, laying a foundation for further automatic processing;
Using fixture benchmark to realize the unification of parts processing benchmark and the high consistency of processing precision before the improvement, CNC, EDM and WEDM processes are used for single-piece in-machine clamping processing, vise and other fixtures are mostly used, and the clamping time is long, low efficiency and poor precision stability.
After improvement, through the establishment of machine external clamping process processing standards, CNC, EDM, WEDM processes use flexible switching fixtures to realize fast clamping, with high efficiency and good precision stability.
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