The same is the turning of precision parts processing, why are others the King? And you are black iron! ! !

by:NJPE     2020-02-07
With the passage of time, science and technology is developing at a high speed. In addition to traditional mechanical products, metal materials have been widely used in most emerging industries after precision parts processing, including 3C industry (Computers, communications, consumer electronics)It is the most representative emerging industry. Metal Cutting is a very important production link in the manufacturing process of products. Because the tool will directly affect the quality of the product during the machining process, how to choose the right tool is inevitable. The following is an example of turning, how to select tools when processing different materials. 1. Steel cutting steel can be classified as non-alloy steel, low alloy steel and high alloy steel. Different types will affect turning processing Proposal 1. 1 Non-alloy steel (The carbon content is 0. Within 55% of steel) Non-alloy steel is difficult to break chips and has a bonding trend during turning (Debris tumor) For Chip control and Chip breaking, precision parts should be processed to achieve the highest possible feed. Chip accumulation can directly affect the surface quality of parts and the service life of tools, so high cutting speed is used to avoid chip accumulation on the blade. 1. The cutting performance of low alloy steel depends on heat treatment (Hardness)With alloy content. When turning, the most common tool wear is caused by flank wear and Crescent pit wear. Therefore, cutting tools with extremely high resistance to flank wear should be preferred. 1. High alloy steel high alloy steel is similar to low alloy steel. The higher the alloy content and hardness, the lower the cutting performance. When high alloy steel with hardness up to HB450 is used for turning precision parts, more heat will be generated in the cutting area, which is easy to cause plastic deformation. Therefore, cutting tools with high plastic deformation resistance and cutting edge strength should be considered. 2. Stainless steel cutting stainless steel can be classified as Ferritic/Martensitic stainless steel, austenitic stainless steel and duplex (Austenite/ferrite) Different types of stainless steel will affect the processing of turning recommendations 2. 1 ferrite and martensitic stainless steel are two types of stainless steel and low alloy steel have similar cutting performance. In precision parts hardening martensitic stainless steel, tools with high requirements against plastic deformation should be used. 2. 2 austenitic stainless steel in stainless steel, austenitic stainless steel is the most common, but because common tools will have Crescent pit wear, plastic deformation and chip accumulation tumor during processing, turning will also produce 'work hardening', but also because 'work hardening' produces groove wear, thus forming burrs on the tool. Therefore, round blades or small main deflection angles should be selected to prevent groove wear. Turning is one of the most common metal cutting methods in precision parts processing. Feed, cutting speed and cutting depth are the main parameters that directly affect tool life. Different materials have different characteristics, and there are many kinds of materials, so the matters needing attention need specific analysis. Nanjing Precision Engineering Co. , Ltd focuses on: CNC finishing supporting services for automation, aviation, basic scientific research, optical fiber, communication, semiconductor, electronics, medical devices, auto parts suspension and other equipment accessories. Processed Materials: aluminum alloy, stainless steel, magnesium alloy, titanium alloy, nickel-based alloy (invar, kovar) , High-temperature alloy, tungsten-copper alloy, engineering plastics and other special difficult-to-process materials. Processed Products: precision mechanical parts, medical precision parts, aviation parts, instrument parts, optical fiber communication parts, electronic products parts, auto parts, shock absorbers, suspension parts, non-standard components, connectors, alloy parts, hardware shells high-standard products in the industry such as radiators. The management personnel are the elites who are familiar with the standard and specification of ISO9001, and combine ERP system with bar code management. Part of the quality control process adopts Internet of Things technology to ensure the quality of products and the authenticity, real-time and traceability of data, prompt delivery; At the same time, it is in line with international advanced technology and standard testing methods, and has truly achieved Asian prices and American technical standards to ensure high quality, we have more than 20 years of experience in CNC batch processing of various non-standard high-precision parts; We sincerely welcome customers and friends from all walks of life to contact us for inquiries and drawings and samples. Contact hotline: 400-0769382.
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